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Machine design, with the calculations to prove it.

Special purpose machines, automation equipment and machine elements, designed in Chennai by an engineer with 14+ years across wind energy equipment, CNC machine tools, automation, heavy machinery and medical devices. Every design comes with a calculation report you can check line by line.

3D model of a floor boring machine designed by LTM Engineering Solutions
Current project: floor boring machine, 3D design
PricingFixed quote
Experience14+ years
StandardsISO and ASME
LocationChennai, India

Why you can trust a design before it is built

You see the numbers behind every decision, you know the price before work starts, and you only pay for a design you approve.

Calculations, not guesses

Each design ships with a report showing every formula, every substituted value and a clear pass or fail for each check.

Recognised standards

ISO 281 bearing life, ISO 3408 ball screws, ISO 14728 linear guides and ASME fatigue criteria for shafts.

Fixed price, free revisions

You approve scope and price before work begins, and changes within that scope are free until you sign off.

Concept to commissioning

14+ years taking complete machines from first sketch through manufacturing, assembly and commissioning, with years of work alongside European engineering teams.

NDA before drawings

Your drawings stay confidential. An NDA is signed before you share anything.

Test the method yourself

The 15 free engineering calculators on this site use the same methods as the paid reports.

Fixed-price design packages

Starting prices for standard jobs. Fixtures, SPMs and larger projects get a fixed quote within 24 hours, based on your scope.

Motion sizing report

Servo or motor, gearbox, ball screw and linear guide selection with inertia, torque and life checks.

from₹12,000
delivery3 working days
Request

Shaft and bearing verification

Static and fatigue check (ASME DE-Goodman), deflection, critical speed and ISO 281 bearing life.

from₹8,000
delivery2 working days
Request

Structural frame check

SHS and weldment frames: member selection, bending, deflection, buckling and FEA confirmation.

from₹15,000
delivery4 working days
Request

Fixture design

Machining, welding or assembly fixture with 3D model, 2D manufacturing drawings and BOM.

priceFixed quote
quote within24 hours
Get quote

SPM concept design

Machine layout, 3D concept, cycle time estimate, key drive sizing and budgetary BOM.

priceFixed quote
quote within24 hours
Get quote

2D manufacturing drawings

Shop-ready part and assembly drawings with GD&T, tolerances and material callouts.

from, per drawing₹1,500
deliveryPer batch
Request

Prices exclude GST. Deliverables: native 3D or STEP model, 2D PDF drawings and calculation report, as agreed in the quote.

Machines designed

Complete machines and systems designed from concept to commissioning across six industries. Client names are withheld under confidentiality.

Two-spindle gun drilling machine
Two-spindle gun drilling machine
CNC machine tools

Two-spindle gun drilling machine

Dual-spindle machine for precision deep-hole drilling of medical shaft components.

Drilling length
Up to 500 mm
Scope
Spindle head, fixture, coolant, chip handling
Industry
Medical devices
Gun drilling machine auto-feed upgrade M CNC auto feed Pick & place Added servo axis Existing machine
CNC machine tools

Gun drilling machine auto-feed upgrade

Converted a manual-feed universal gun drilling machine to automatic feed, with pneumatic pick and place for shaft loading.

Added axes
2 CNC axes
Gain
Higher throughput, safer operation
Two-spindle deburring machine
Two-spindle deburring machine
CNC machine tools

Two-spindle deburring machine

Removes burrs from precision shafts after gun drilling to meet finish and quality requirements.

Spindles
2
Position
Post gun drilling
Valve loading and inspection automation Infeed Pick & place Inspection Outfeed Reject chute
Automation and SPM

Valve loading and inspection automation

Automatic loading, unloading, in-process inspection and reject handling for several valve component types.

Scope
Pick and place, inspection, reject chute
Actuation
Pneumatic with sensors
Coil taping machines Traverse Tape 1 Tape 2 Dual-taped section 6-axis coil support Form coil
Automation and SPM

Coil taping machines

Machines that apply two insulating tapes at once to form coils for electric motors and generators.

Variants
6 m and 3 m suspended, tabletop
Support
6-axis coil support system
Wind turbine manufacturing equipment X Z Gantry handling system Long composite part on support cradles
Renewable energy

Wind turbine manufacturing equipment

Robotic handling structures, material feeding stations and automated transport systems for wind turbine component production.

Programs
4 to 6 run concurrently
Teams
India and Europe
Water leakage testing machine Water in Pressure Pump casing, 13+ types Clamp Plug
Test and inspection

Water leakage testing machine

Pressure testing of centrifugal pump casings for blow holes and seal integrity.

Casing types
More than 13
Stator and rotor inspection machine OK ±0.02 Loading conveyor Accuracy check station
Test and inspection

Stator and rotor inspection machine

Loading conveyors and an accuracy-checking station that verifies motor stator and rotor dimensions in production.

Checks
Dimensional tolerances
Tabletop metrology system Scan-triggered camera Moulded composite structure
Test and inspection

Tabletop metrology system

Precision measurement platform on a moulded composite structure, with a scan-triggered camera in a tight envelope.

Structure
Moulded composite
Output
Production drawings and BOM
Internal pipe welding machine
Internal pipe welding machine
Heavy machinery

Internal pipe welding machine

Machine that welds onshore pipeline joints from inside the pipe.

Pipe OD
12 to 14 inch
Welding
360 degree, shuttling torch
Centring
Wheel-based, self-centring
Tracking
Laser position tracing
Hook loader and roll loader crane
Hook loader and roll loader crane
Heavy machinery

Hook loader and roll loader crane

Knuckle boom crane with a multi-segment folding boom for loading containers and bins.

Industries
Waste management, construction
Refrigerated truck body optimisation 16 ft body Optimised frame Less weight Lower cost
Heavy machinery

Refrigerated truck body optimisation

New structural concept for a 16-foot reefer body that cut weight and manufacturing cost while keeping strength.

Result
Lower weight and material cost

Sample calculation reports

See exactly what you receive before you order. Each sample shows the full step-by-step method. Request one and we email it within one business day.

Shaft fatigue design

DE-Goodman and ASME elliptic, stepped shaft

Request sample PDF

Servo motor selection

8-station rotary index table

Request sample PDF

SHS member selection

Structural frame, stress and deflection

Request sample PDF

Conveyor drive shaft

C45 Q&T with bearing life

Request sample PDF

Deep-hole gun drilling

Straight, accurate deep bores that standard drilling cannot hold. We have designed gun drilling machines, including a two-spindle machine for medical shafts, so we understand the process from the machine up. Send your drawing for a price per part.

  • Deep, straight holes in a single drilling pass, where twist drills wander
  • Carbon steel, alloy steel, stainless steel and aluminium
  • Prototypes, batches and repeat production
  • Every drawing is reviewed before we quote, so you get a firm price and lead time
  • Hydraulic manifolds
  • Mould cooling channels
  • Hollow shafts
  • Ejector sleeves
  • Heater bores

Send a drawing for a price

Two-spindle deburring machine for gun-drilled shafts
Gun drilling machine

How a project runs

  1. Send your requirement

    A sketch, photo, existing drawing or a short description is enough to start.

  2. Get a fixed quote

    Scope, deliverables, price and delivery date within 24 hours.

  3. Design and review

    Progress reviews at agreed stages, with revisions until you approve.

  4. Receive the files

    3D or STEP model, 2D PDF drawings, BOM and the calculation report.

The engineer behind the designs

I am the founder of LTM Engineering Solutions. I have spent 14+ years designing complete machines from concept to commissioning: wind turbine manufacturing equipment, gun drilling and deburring machines, inspection and test machines, automation cells, cranes and pipeline welding equipment.

I started LTM to give small manufacturers and machine builders the design depth of a large engineering team: drives that are sized, shafts that are checked, structures that are verified and drawings that are ready for the shop floor. I have led 4 to 6 machine programs at once and worked closely with European engineering teams, so I deliver to the documentation and standards global clients expect.

Software

  • Autodesk Inventor with Vault
  • SolidWorks with PDM
  • CATIA
  • AutoCAD
  • ANSYS
  • Mathcad Prime

Core expertise

  • Drive sizing and inertia matching
  • Bearing life (ISO 281)
  • Ball screw sizing
  • GD&T (ASME Y14.5)
  • DFMEA
  • FEA structural validation
  • Pneumatic actuator sizing
  • Conveyor and motor sizing
  • Weldment design
  • Jig and fixture design
  • DFM and DFA
  • Value engineering
  • Tolerance stack-up analysis
  • Sheet metal design
  • RFQ and feasibility studies

Industries served

  • Wind energy
  • CNC machine tools
  • Industrial automation
  • Heavy machinery
  • Medical devices
  • Metrology
  • Food processing
  • Oil and gas pipelines

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Request a fixed quote

Tell us what you need. You get a scope, price and delivery date within 24 hours.

Book a 20-minute call

Free discovery call by phone, Teams or Google Meet.
Client and employer references available on request.