Featured Machine Design Projects

CNC · Medical

Two-Spindle Gun Drilling Machine

Overview

Dual-spindle gun drilling machine for precision shaft drilling up to 500 mm length for medical component manufacturing.

Challenge

Deep-hole precision at medical-grade tolerances with efficient chip and coolant management.

Solution

Complete spindle head, fixture, coolant system, and chip management design.

Software

SolidWorks · AutoCAD · Excel

Outcome

Precision deep-hole drilling with two-spindle throughput for medical shafts.

SPM · Pipeline

Internal Pipe Welding Machine (Onshore)

Overview

Inside-pipe welding machine for pipeline joints, pipe OD range 12"–14".

Challenge

360° welding capability inside a highly constrained pipe environment.

Solution

Shuttling torch mechanism, wheel-based self-centering fixture, and integrated laser unit for position tracing.

Software

SolidWorks · AutoCAD

Outcome

Reliable full-circumference internal welding for onshore pipeline construction.

Automation · Inspection

Valve Loading, Inspection & Reject Cell

Overview

Automatic loading, unloading, in-process inspection and reject handling for a range of valve component types.

Challenge

Handling several valve variants on one machine while checking every part and separating rejects.

Solution

Pneumatic pick and place with sensor-based inspection and a dedicated reject chute.

Scope

Pick & place · pneumatic actuation · sensor integration · reject chute

Outcome

Unmanned part handling with every component inspected.

SPM · Motors & Generators

Coil Taping Machines

Overview

Machines that apply two insulating tapes at once to form coils for electric motors and generators.

Challenge

Simultaneous dual-tape wrapping along form coils of different sizes and tape qualities.

Solution

6 m and 3 m suspended taping machines, a tabletop machine, and a 6-axis coil support system.

Scope

Suspended taping head · tabletop variant · 6-axis coil support

Outcome

One machine family covering coils of different lengths and tape types.

Heavy Machinery

Hook Loader & Roll Loader Crane

Overview

Knuckle boom crane for rapid loading, transport, and unloading of containers and bins.

Challenge

Long reach and flexible positioning from a compact crane.

Solution

Multi-segment folding boom for extended reach and flexible positioning.

Scope

Knuckle boom · folding boom segments · crane structure

Outcome

Fast container and bin handling for waste management and construction.

Test · Pumps

Water Leakage Testing Machine

Overview

Pressure-testing machine for centrifugal pump casings.

Challenge

Detecting blow holes and seal leaks across many different casing designs.

Solution

One flexible pressure-test setup that accepts more than 13 pump casing types.

Scope

Pressure testing · test fixture design

Outcome

Casting and seal defects caught before pump assembly.

Further experience: wind turbine manufacturing equipment · gun drill auto-feed upgrade · two-spindle deburring machine · reefer truck body optimisation · stator & rotor inspection · centreless grinding pick & place · belt conveyors · precision metrology system.

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